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View Full Version : DRC repaired....happy now....



Aronis
March 4th, 2006, 20:15
Well after nearly 7 weeks the system is back to normal! Audi Spec as well as Mike Spec.

The original problem was leaking from the rear shocks due to corrosion from road salt.

The repair (when the system is emptied by the leak) requires replacing the central control valves because they are pre-pressurized at the factory and apparently this is too difficult to do at the dealership. I suspect they send the others back to be 'recharged' and thus re-used which may or may not include a 'rebuild' which is just fine.

But if the shocks are empty of the hydrolic fluid the internal seals will shred with time, at least that makes sense. So when the front was still damping properly with bumps the front shocks were still ok, but the rear, not damping at all and clunking, were bad and needed to be replaced. It took jumping up and down to get this done, but all in all the local mechanic, Tommy, was able to do it properly.

The fronts were loosing there ability to damp as the front was bottoming out on all bumps and both the front and back could be bounced easily. But so far the front shocks appear to be ok so those internal seals must not have been damaged, I hope.

What threw a wrench in it and took the extra week or so, was the little noise that they could still hear (I had not driven the car after the rear shocks were replaced so I never heard that noise).

At that point they were being really causious as I was pushing AOA etc. After rebleeding the system a few more times they threw up there hands and called for help.

The specialist came and went over the car and concluded that the noise they could still hear (clearly different than the clunking I could hear before the shocks were replaced) was something else.

I had already warned them that I had dropped a small flash light in the back seat and never found it! They found that under the front seat - hell I looked I swear.

That was not the cause.

Some time between actually replacing the rear shocks, they had already taken everything out of the trunk, battery, spare tire, tool/jack, etc. and did not find the source, but in that they must have shock loose the strap and buckle which was tucked between the rear seat and the rear seat back at the tie down points for a car seat which I had tucked out of sight after removing my kids car seat.

That buckle was what was making the final noise they could hear!
Talk about frustration for the mechanic who knew he had done his best and in fact he DID FIX THE SYSTEM!

So DRC is repaired, I just hope the front does not leak now!

They also replaced my On-Star unit (but did not call in the ESN, I did that the next day) and did the 35,000 mile engine service. Everything seems AOK from that stand point and YES I did check the oil level LOL TWICE LOL it was just right!

It was a PLEASURE Driving back from Albany in the snow storm this morning. With the extra 300 plus hp than the loaner A6 3.0 and my snow tires, passing was a breeze.

Happy once again!

Mike
:rs6kiss: :dance: :applause:

nene
March 4th, 2006, 23:32
Congrats Mike. Thanks for keeping us up-to-date on your ordeal. I am sure this will be useful info for others that may encounter the same issue, as DRC now is in at least 3 Audis we know about.

gregoryindiana
March 5th, 2006, 02:25
Originally posted by nene
I am sure this will be useful info for others that may encounter the same issue, as DRC now is in at least 3 Audis we know about.

Your problem had the good sense to come up in warranty due to your relatively high mileage compared to many other US RS6's; and to the fact that you live in a northern clime where plenty of salt is used on the roads in the winter.

There must be SOME roads in Europe where they use salt; I am surprised that the Euro RS6 guys who put lots of miles on, and had their cars a year before we got ours, never reported thos problem.

I guess I hope there is an official service bulletin sent out on this, so that there is some sort of acknowledgement from Audi when my DRC, and those of others who drive their cars less, or live in the south, dies 2 or 3 months after the warranty runs out!!!

Glad yours is back in fine fettle.

gjg
March 6th, 2006, 11:06
Originally posted by gregoryindiana

There must be SOME roads in Europe where they use salt; I am surprised that the Euro RS6 guys who put lots of miles on, and had their cars a year before we got ours, never reported thos problem.

not true, the same problem been reported here alrea , my parher's 03/2005 Avant went in the following order:

1. right front shock
2. cental control valve
3. now rear shocks

all under warranty, no questions asked, did not take that long either.

:idea:

gjg
March 6th, 2006, 11:08
howefver he had to go through same bs when the problem started ..... :doh:

ott
March 6th, 2006, 12:55
I'm driving on heavily salted roads during 5 months a year. Have had car just for 3 months so it's early to say anything, but those stories certainly do make me nervous. My annual mileage is appr. 35 t. km. and roads here are mostly in bad condition, like for example in Detroit and with lots of potholes. So, if this system is destined to fail, it will certainly do.

Audi doesn't offer extended warranty here and factory warranty just ended in the beginning of this month.:vhmmm:

gjg
March 6th, 2006, 16:30
Ott, wash the car as often as possible to get the salt out .... and potholes ... Detrait is a nice city comparing what we have here. I drove Jeep last 6 weeks because I did not feel like taking beast for offroading - some of the potholes are good enough to take out entire axle:doh:

ott
March 6th, 2006, 20:51
Sure Detroit is much better then our city streets, it was just the worst, what I could remember from US. Thats why Toyota Land Cruiser outsells many "mainstream" family cars here. So lets see, how :addict: copes with that ?

Minou
March 8th, 2006, 21:55
Check out thread "DRC repaired" from "High Octane" and you will see that I have had the same suspension problems. I cannot be bothered to repeat the full saga of the past few months but the car has been exposed to salt in England and has done 48,000 miles. For a premium car to have serious suspension problems that the dealers cannot identify and the factory cannot supply the parts for weeks at a time (so the car sits at the Audi garage) is beyond words.

My advice has to be that you keep clear of the new RS6 and the RS4 as they will have the same set up.

When it ran it was good but it has left a poor taste in the mouth since December.

colin

Aronis
March 8th, 2006, 22:06
I agree 100%.

AOA should learn to LISTEN TO THE CUSTOMER! WE ARE THE CAR FANATICS!

I will be that the RS4 and new RS6 will have new seal types and if anyone at Audi is listening - put a friggen pressure transducer in the system to warn the driver at the first sign of a leak!

My front driverside shock is now squeaking nicely! and there is clear evidence of DRC fluid leaking!

They should use some logic! If the system ends up out of fluid then the shocks are running DRY and lubricated systems don't like being dry, they brake!

So I expect a week to 'get parts' then two days for repair. So perhaps I'll have a fixed car back March 24 making the whole deal 10 weeks since first call to dealer!

It took less time to make the car from scratch LOL.

Mike:vgrumpy: