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Thread: How hard is it to get to the steering rack bolts?

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  1. #1
    Registered User speedtrapped's Avatar
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    How hard is it to get to the steering rack bolts?

    I bought some new stretch bolts, and would like to replace the ones that are in there. Why?, well the rack was removed and I don't think my mechanic replaced with new ones. They were cheap enough, was wondering if I would be able to do myself?
    Ebony/Black, DBR Stage 3 race kit, -SOLD :( 996TT Proto 650 basically a sardine can with a rocket attached to the back...11' CTS-V, 540/579RWP hehehehe ;)

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    Registered User yokust's Avatar
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    two easy from the rain tray, third one is not going to happen

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    Registered User speedtrapped's Avatar
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    Thank you! Well 2 out of 3 not bad. I guess 3rd is next engine pull. Btw what is socket type?
    Ebony/Black, DBR Stage 3 race kit, -SOLD :( 996TT Proto 650 basically a sardine can with a rocket attached to the back...11' CTS-V, 540/579RWP hehehehe ;)

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    Registered User JSRS6's Avatar
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    IIRC torx or triple square.
    Avus RS 6, RNS-E/BT/RVC, Eurocharged/MTM, SuperSports, PSS9/Hotchkis, SS Lines/EBC Reds, FMU/BMC, Sportec vents, 007's, 9500ci, Black Optics/Headlights/Trim/Rims, CC; coming soon: stage 3 snow meth

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    Registered User speedtrapped's Avatar
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    Ty Josh .
    Ebony/Black, DBR Stage 3 race kit, -SOLD :( 996TT Proto 650 basically a sardine can with a rocket attached to the back...11' CTS-V, 540/579RWP hehehehe ;)

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    Registered User lswing's Avatar
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    Hey, why was the rack removed, leaking seals? I've got a leak on mine, wondering how to get it out of the car, do you know what your mech did? Engine pull as in the books or a work around? Thanks!
    Ace/Edge TC - Tozo Trans - MTM TCU - REVO/ME7 tune - Wagner IC's w/ Venair Hoses - Aux Radiator delete - Hotchkis Sways - Hawk HPS Pads - Koni Sport Struts - Scroll KO4 Turbos - Devil's Own WM - 421whp/452wtq on Mustang Dyno - http://www.audirssix.com

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    Registered User yokust's Avatar
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    I dont know if you could get the rack out with either the motor or trans still installed.

    The headtsheilds covering the lower rack bolt cannot be removed with the motor/trans still installed.

    If maybe someone had skinny enough little girl arms, might be able to reach in thru drivers tie rod opening to get bolt out once the pressure lines were removed. But I know I do way to many beer curls to fit in there

  8. #8
    Registered User lswing's Avatar
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    Thanks yokust, I really just want to put money into the car to make it fast, damn maintenance. This will be a good sized job...
    Ace/Edge TC - Tozo Trans - MTM TCU - REVO/ME7 tune - Wagner IC's w/ Venair Hoses - Aux Radiator delete - Hotchkis Sways - Hawk HPS Pads - Koni Sport Struts - Scroll KO4 Turbos - Devil's Own WM - 421whp/452wtq on Mustang Dyno - http://www.audirssix.com

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    Registered User hahnmgh63's Avatar
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    That's why child slave labor should be legal, skinny little children's arms to help with these projects.
    2003 White RS6 2013 Midnight Blue S5
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  10. #10
    Registered User lswing's Avatar
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    Ha, if only Audi would adopt Nike's business practices...all I can do is spend more money fixing other stuff to not feel bad about the $1500 for a leaking seal...
    Ace/Edge TC - Tozo Trans - MTM TCU - REVO/ME7 tune - Wagner IC's w/ Venair Hoses - Aux Radiator delete - Hotchkis Sways - Hawk HPS Pads - Koni Sport Struts - Scroll KO4 Turbos - Devil's Own WM - 421whp/452wtq on Mustang Dyno - http://www.audirssix.com

  11. #11
    Registered User Aronis's Avatar
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    you'll need an offset joint to get at them. It's a 12point socket type.

    I tightened the top two two years ago....all is fine so far......I suspect the third is long gone.... LOL..

    Mike

  12. #12
    Registered User Hy Octane's Avatar
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    When mine first came loose years ago, my Audi tech used a long socket extension with a kink in it to reach way down and tighten that 3rd bolt..Used a glob of loctite on each and no trouble since then.. It can be done, you need the right tool..

  13. #13
    Registered User yokust's Avatar
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    Quote Originally Posted by Hy Octane View Post
    When mine first came loose years ago, my Audi tech used a long socket extension with a kink in it to reach way down and tighten that 3rd bolt..Used a glob of loctite on each and no trouble since then.. It can be done, you need the right tool..
    You can do it on all other cars but the RS6, unless he cut a whole in the heatsheilds to get to the lower botl is the only way. I have done two racks on these cars, and bottom bolt is fully covered. Here is a pic of the manual of the covers over the rack.


    Click image for larger version. 

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    And unless you remove the center and drivers side heatsheilds the lower bolt is not accesible.

    On 4.2 n/a motors, 2.7t, and 2.8, they do not have those center covers to be able to access the rack bolts

  14. #14
    Registered User aussie rs6's Avatar
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    Quote Originally Posted by yokust View Post
    You can do it on all other cars but the RS6, unless he cut a whole in the heatsheilds to get to the lower botl is the only way. I have done two racks on these cars, and bottom bolt is fully covered. Here is a pic of the manual of the covers over the rack.


    Click image for larger version. 

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    And unless you remove the center and drivers side heatsheilds the lower bolt is not accesible.

    On 4.2 n/a motors, 2.7t, and 2.8, they do not have those center covers to be able to access the rack bolts
    I have for second time had the steering rack bolts come loose at 45,000 miles, producing the charasteristic "groan" through the steering column at low speed when parking and not so much, but occasional groan when driving, when stress is placed on the steering rack mounting bolts by turning. The groans freak out the wife when driving the RS6!

    First time was just after a transmission/engine pull and transmission replacement at 20,000 miles and the rack mounting bolts were not torqued up correctly by the dealer.: ( and only the two accesible bolts tightened up by dealer while engine in car, but I was not told that at the time!)

    Second time now at 45,000 miles.

    My indie mechanic could only tighten up 2 steering rack mounting bolts, with the one on the left hand side looking to the front very loose-finger tight.

    Most likely the two (?) bolts that cannot be accessed without engine pull, are loose from the 20,000 mile installation and this results in outside accesible bolts coming loose with continous stress on the rack mounting.

    If the Indie mechanic was of a simian flexible nature, he might be able get at the 3rd bolt that Aronis/Yokust/HyOctane speak of, but the 4th bolt needs the engine pull.

    The lesson to be learned here is to double check that all four steering rack mounting bolts should be torqued correctly with new stretch bolts before the engine/trans go back in.

    I have asked mechanic next time the two accesible bolts come loose ( and they will given the stress on the rack mounting) to look at drilling the heads of the bolts and wiring them after torqued up correctly.

    Although a wonderful beast, such is life with a C5 RS6 when the Audi dealer mechanic screws up.

    Talk about the 'Law of unintended consequences'! and 'Stitch in time saves nine'

    Oh well, when the TC goes as it will, I can install an ACE converter, my 3" catless miltek down pipes and new steering rack bolts plus replace all the other sensors that you cant get at without an engine pull!

    You dont have to be a masochist to be an RS6 owner, but it sure helps!

    john

  15. #15
    Registered User yokust's Avatar
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    And just to let everyone know, really only the pass side bolt under the coolant bottle ever comes loose. the drivers side since it has two bolts rarely comes loose, unless the pass side has been loose for an extended period of time.

  16. #16
    Registered User Brav's Avatar
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    I have been tracking down a clunk for a while, new control arm bushings didnt work.. maybe this is it.
    03 RS6 | Daytona Gray on black | KW V3 | Rotiform 19x10 Wheels | REVO ECU | MTM TCU | 170k miles and counting..
    "Some people play hard to get... I play hard to want."

  17. #17
    Registered User speedtrapped's Avatar
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    Brav, my clunking grew louder and louder....it was the rack bolts, NO more clunking
    Ebony/Black, DBR Stage 3 race kit, -SOLD :( 996TT Proto 650 basically a sardine can with a rocket attached to the back...11' CTS-V, 540/579RWP hehehehe ;)

  18. #18
    Registered User Brav's Avatar
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    Yea, mine is getting worse. Even some grinding when going over steep driveway at angle when wheels are turned in. Was yours causing any high speed vibration?
    03 RS6 | Daytona Gray on black | KW V3 | Rotiform 19x10 Wheels | REVO ECU | MTM TCU | 170k miles and counting..
    "Some people play hard to get... I play hard to want."

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