Results 1 to 13 of 13

Thread: Porting and polishing RS6 heads, performance increase?

  1. #1
    Registered User p3u's Avatar
    Join Date
    Jan 2009
    Location
    USA
    Posts
    836

    Porting and polishing RS6 heads, performance increase?

    Anyone perform this to their car? Wondering if its worth to do.

  2. #2
    Registered User
    Join Date
    Jul 2008
    Location
    Out there
    Posts
    5,187
    If anyone thinks they can do a better job then Cosworth in design and performance. Raise your hand.




    Quote Originally Posted by p3u View Post
    Anyone perform this to their car? Wondering if its worth to do.
    RS6 #1 / 45k and counting, stuff.... RS6 #2/ sent to the great white north after the GIAC discovery/fiasco . ... E55 /sent to the great white north.....RS6 #3 /35k and counting...mostly stock (try this again) S6 Avant / For Sale!

  3. #3
    Registered User p3u's Avatar
    Join Date
    Jan 2009
    Location
    USA
    Posts
    836
    Have you seen the heads or have pics of them to post? Just curious, just because cosworth built it doesn't mean there isn't room for improvement.

  4. #4
    Registered User
    Join Date
    Jul 2008
    Location
    Out there
    Posts
    5,187
    I really dont see any value in spending time on the research. I know others want to cast a large blanket and come up with the shotgun coverage of potential mods. Me, I just want my DRC fixed as the car is everything I want other than the blown DRC.



    Quote Originally Posted by p3u View Post
    Have you seen the heads or have pics of them to post? Just curious, just because cosworth built it doesn't mean there isn't room for improvement.
    RS6 #1 / 45k and counting, stuff.... RS6 #2/ sent to the great white north after the GIAC discovery/fiasco . ... E55 /sent to the great white north.....RS6 #3 /35k and counting...mostly stock (try this again) S6 Avant / For Sale!

  5. #5
    Registered User snoopra's Avatar
    Join Date
    Jun 2007
    Location
    US Virgin Islands
    Posts
    1,048
    The only thing I know was done as far as port and polishing was on the fuel rail (customer car upgraded @ Champion Audi)
    2003 RS 6______________________________________________
    Mugello Blue/Silver Interior/Wood Trim/Warm Weather Package/
    LED Tail lights/RNS-E/DVD Video/OEM S5 19's/Custom Painted Calipers/Full CAT-Less, Nonresonated Milltek/APR DV's/
    H-Sport Sway Bars/5 Bar FPR/ABT Aluminum pedals/MTM TCU Chip

    -------Other Rides
    2007 Cadillac Escalade
    2007 Jeep Compass
    2006 Jeep Commander
    2006 Chevy Colorado Reg Cab
    -------

  6. #6
    Registered User
    Join Date
    Mar 2009
    Posts
    26
    guys, i worked at a performance mod shop for a year, and the 1.8T golf/audi motor saw some good flow and volume improvements when the ports AND valves were done.... intakes stayed, but exhaust valves were made larger....
    theres always room for improvement in any casting.... the point to keep in mind is, some of the gains will be very small, for a fairly large amount of cash spent...

  7. #7
    Registered User GEN XER's Avatar
    Join Date
    Jan 2009
    Location
    VA BCH VA
    Posts
    778
    Quote Originally Posted by vinny View Post
    guys, i worked at a performance mod shop for a year, and the 1.8T golf/audi motor saw some good flow and volume improvements when the ports AND valves were done.... intakes stayed, but exhaust valves were made larger....
    theres always room for improvement in any casting.... the point to keep in mind is, some of the gains will be very small, for a fairly large amount of cash spent...
    There in lies the point that is trying to be made. There will be thousands of dollars spent on porting and pollishing the head of an RS6 for minimal gains in the end, one would think.

  8. #8
    Registered User
    Join Date
    Mar 2009
    Posts
    26
    yes gen xer, you're right - been re-reading this thread a few times - does it cost thousands of dollars to port and flow heads...?? i know in South Africa it costs a fair sum, but it wont be tens of thousands of rands - just depends who the heads go to.... maybe i need to do the homework and let you guys know....

  9. #9
    Registered User
    Join Date
    Mar 2009
    Posts
    26
    and i dont know of anyone who has modded the rs6 heads, so maybe we're all sitting on some good hidden power...!!! :bigeyes:

  10. #10
    Registered User
    Join Date
    Mar 2009
    Posts
    26
    @snoopra - can you give more details on what was done on that rs at Champion Audi?? polishing the fuel rail wouldnt do much... if anything... (unless ive totally missed something..?? - which is possible )

  11. #11
    Registered User Golffather's Avatar
    Join Date
    Mar 2009
    Location
    UK
    Posts
    97
    Don't waste your time and hard earned money on porting, polishing etc.
    Out of the box it's superb but I would get the ECU remapped as well as the gearbox. Replace the stock exhaust with a Milltek or similar and replace the CATs with staright pipe or performance CATs and you'll be pushing out at least 520-530hp.

    Better bang for your buck and the satisfaction of knowing your heads not been off.

    Just my thoughts.......
    C5 RS6 Avant | Ebony Black | Black Leather | Carbon In-lays | Solar Roof | OEM Graphite 19" | Vredesteins 255/35/19 | Privacy | Milltek Non-Res | Black Optics | Stage 1+ | Plus Brakes | Alpine Multi-Media Interface | Navigation | Bluetooth | DVD | iPod Video | 710N

  12. #12
    Registered User snoopra's Avatar
    Join Date
    Jun 2007
    Location
    US Virgin Islands
    Posts
    1,048
    Quote Originally Posted by vinny View Post
    @snoopra - can you give more details on what was done on that rs at Champion Audi?? polishing the fuel rail wouldnt do much... if anything... (unless ive totally missed something..?? - which is possible )
    Of course the details are a trade secret (I've tried to get exact details many times without success), but the car had an OC.T ecu/tcu upgrade, fuel pump, FPR, full milltek exhaust and ported fuel rail. Oh, I forgot to mention, they "modified" the DRC system and increased the pressure to 9psi (OEM is 5psi).
    2003 RS 6______________________________________________
    Mugello Blue/Silver Interior/Wood Trim/Warm Weather Package/
    LED Tail lights/RNS-E/DVD Video/OEM S5 19's/Custom Painted Calipers/Full CAT-Less, Nonresonated Milltek/APR DV's/
    H-Sport Sway Bars/5 Bar FPR/ABT Aluminum pedals/MTM TCU Chip

    -------Other Rides
    2007 Cadillac Escalade
    2007 Jeep Compass
    2006 Jeep Commander
    2006 Chevy Colorado Reg Cab
    -------

  13. #13
    Registered User
    Join Date
    Feb 2009
    Location
    Silverdale, WA
    Posts
    43

    Blown DRC

    I received a letter from AoA and they are replacing my DRC with a new design in August. Thats when parts for the new design will be available. Called the dealer to confirm and they are going to call when the parts arrive, its all set up. The best part is Audi is picking up the tab. Letter also states that if you have paid to replace them already they will reimburse.
    V/R
    SIKAudi,

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •